Phillips 66 progresses California refinery shuttering plan, Chevron El Segundo fire adds to state's refining uncertainty

A fire at Chevron's El Segundo refinery heightens concerns over California's refining industry amid other oil and gas refining operators' plans to close refineries.
Oct. 3, 2025
4 min read

Key Highlights

  • Phillips 66 is phasing out crude processing at its Los Angeles refinery, with operations expected to cease by late 2025.
  • The company said it remains committed to maintaining fuel supply in California despite refinery closures and capacity reductions.
  • California has lost about 20% of its refining capacity since 2020, with further declines anticipated due to ongoing shutdown plans.
  • Valero plans to close its Benicia refinery by mid-2026, adding to the state's shrinking refining infrastructure.
  • A fire at Chevron's El Segundo refinery on Oct. 2 prompted safety responses, with investigations under way to determine the cause.

Phillips 66 Co. is progressing with its previously announced program of permanently ending crude processing activities to prepare for the official shuttering of its 138,700-b/d dual-sited refinery in Los Angeles, Calif., by yearend 2025.

As of early October, refinery personnel had completed idling of several unidentified process units at the site and were working on a detailed schedule to safely to wind down operations of the refinery’s remaining units in phased manner by yearend, the company said.

The operator confirmed remediation and decommissioning efforts will remain ongoing at both the 235-acre Carson, Calif., location that processes crude oil and the pipeline-linked 424-acre Wilmington, Calif., site where intermediate products delivered from Carson are upgraded into finished products, as part of the operator’s plan to redevelop the real estate sites.

In tandem with the shutdown plan, the Los Angeles operations received a final shipment of waterborne crude feedstock on Sept. 30, with the refinery currently slated to cease its processing of crude volumes entirely at or around Oct. 16, Phillips 66 said.

The company plans to provide further details on its progress with the refinery’s shutdown program during its third-quarter 2025 earnings call on Oct. 29.

Despite the pending closure, Phillips 66 reiterated its commitment to ensuring a steady fuel supply to meet ongoing California consumer demand via sourcing gasoline from within and outside the company’s broader refining network.

Capacity crash

Phillips 66’s announcement of its progress on the refinery shuttering comes amid growing concerns by California’s in-state refiners that unfavorable market conditions alongside regulatory pressure stemming from aggressive state legislation aimed at refiners will prevent long-term viability and competitiveness of crude processing activities in the region.

While state officials recently voted to delay enactment of legislation blamed for decisions by California refiners to end operations at their conventional processing sites—which, in addition to Phillips 66 in Los Angeles, includes Valero Energy Corp.’s planned closure of its 145,000-b/d Benicia refinery, just northeast of San Francisco, by midyear 2026—refiners have yet to indicate any signs of backing down from advancing existing shutdown plans.

With the state’s loss of about 20% of its traditional crude processing capacity since 2020—and nearly another estimated 20% at threat with the closure of the Los Angeles and Benicia sites—California’s refining capacity may face an additional short-term blow to its consumer fuels market following a late-evening fire on Oct. 2 at Chevron 290,000-b/d refinery in El Segundo.

Chevron El Segundo refinery fire

“Chevron fire department personnel, including emergency responders from the City of El Segundo and Manhattan Beach [were] actively responding to an isolated fire inside the Chevron El Segundo [r]efinery [on Oct. 2]. All refinery personnel and contractors have been accounted for and there are no injuries,” Chevron said in a statement posted to its official website.

“No evacuation orders for area residents [were] put in place by emergency response agencies monitoring the incident, and no exceedances have been detected by the facilities fence line monitoring system,” the operator said.

In a separate early morning statement on Oct. 3, the city of El Segundo said the fire “originated at a process unit at the southeast corner of the refinery.” Details of the impacted unit, however, were not revealed.

According to city officials, both California's Division of Occupational Safety and Health (Cal/OSHA) and the South Coast Air Quality Management District (AQMD) also have responded to the incident.

Having already deployed its internal Health, Safety & Environment personnel to the site to conduct mobile air-quality monitoring in the surrounding communities, Chevron will also be launching its own investigation to determine the cause of the fire, the city said.

Chevron has neither disclosed details regarding the current status of operations at the refinery, nor provided preliminary guidance related to potential damages resulting from the incident.

About the Author

Robert Brelsford

Downstream Editor

Robert Brelsford joined Oil & Gas Journal in October 2013 as downstream technology editor after 8 years as a crude oil price and news reporter on spot crude transactions at the US Gulf Coast, West Coast, Canadian, and Latin American markets. He holds a BA (2000) in English from Rice University and an MS (2003) in education and social policy from Northwestern University.

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