Edward J. SwainAfter declining in the 1980s and early 1990s, the quality of the crude oil processed by U.S. refiners has changed little in the past 5 years.
Consultant
Houston
The author performed a regression analysis on data published by the Energy Information Administration, Washington, D.C. The results indicate that for the period from 1991 to 1995, the API gravity of U.S. crude runs has decreased an average of only 0.06°/year, and sulfur content has increased a mere 0.002 wt %/year. Data for the 1986-1995 period show larger changes.
This article updates an earlier article by including data for 1994 and 1995 crude runs (OGJ, Jan. 9, 1995, p. 37).
Data collection
The U.S. Department of Energy (DOE) tracks the U.S. refining industry by collecting pertinent operating data. DOE groups these data by Petroleum Administration for Defense District, or PADD (Fig. 1 [20881 bytes]).
Among the data DOE collects are monthly and annual composite values for the API gravity and sulfur content of crude oils processed in U.S. refineries. DOE also collects information on the countries of origin and landing costs of the crudes processed.
Table 1 [41153 bytes] shows annual average values for the gravity and sulfur content of crude runs in the five PADDs, and for the U.S. as a whole. The following sections summarize characteristics of the crude slates and refinery operations for each PADD.
PADD 1
In 1995, the crude slate of PADD 1 refineries consisted of nearly 95% foreign crudes, compared to just over 80% in the early 1980s.
PADD 1 refiners most commonly used Nigerian crude (295,000 b/cd). Other major sources were: Saudi Arabia (238,000 b/cd); Angola (168,000 b/cd); Venezuela (157,000 b/cd); Norway (153,000 b/cd); and the U.K. (96,000 b/cd).
The API gravity of the crude used in PADD 1 has been fluctuating for the past 10 years. The average gravity decreased between 1986 and 1990, then increased between 1991 and 1995.
In the regression analysis, the two trends essentially canceled each other out. PADD 1 has shown no change in API gravity over the 10-year period from 1986 to 1995, remaining at an average value of 31.44° API.
The sulfur content of the PADD 1 crude slate has cycled also, but for the 10-year period it has decreased an average 0.006 wt %/year. For the 5-year period from 1991 to 1995, sulfur has decreased 0.042 wt %/year, and gravity has increased 0.19°/year.
The more prominent 5-year trends are the result of increased use of high-gravity, low-sulfur crudes from African countries-mainly Nigeria and Angola-and from the North Sea.
Recent changes in the ownership of some important PADD 1 refineries could affect both short and long-term trends in the quality of the crudes processed in the region.
Tosco Corp. purchased Exxon Co. U.S.A.'s refinery in Bayway, N.J., in 1993. And in 1994, Sun Co. Inc. purchased Chevron U.S.A. Inc.'s Philadelphia refinery. More recently, Tosco Corp. purchased BP Oil Corp.'s refinery at Marcus Hook, Pa.
For PADD 1 refineries in 1995:
PADD 2
During 1995, the crude slate of PADD 2 refineries was composed of 42% foreign crudes, an increase from the lower 20% range run in the mid-1980s.
Major sources of crude were: Canada (762,000 b/cd); Venezuela (164,000 b/cd); Mexico (127,000 b/cd); Saudi Arabia (59,000 b/cd); Nigeria (59,000 b/cd); and Kuwait (44,000 b/cd).
The regression analysis shows a moderate decrease in gravity of 0.15°/year for the 10-year period. Sulfur content increased 0.018 wt %/year.
For the 5-year period, the change in API gravity was almost zero (-0.01°/year) and sulfur content increased 0.014 wt %/year.
Crude oil production in PADD 2 states is decreasing by about 21,000 b/cd per year. During 1995, a shipping capacity problem in pipelines entering PADD 2 from the Gulf Coast was relieved. The relief results from the availability of additional foreign crude to refineries in PADD 2.
Mobil Oil Corp. brought the first cargo of foreign crude through a recently reversed 20-in. pipeline. The 200,000 b/cd crude pipeline runs from the Sun Co. Marine terminal in Nederland, Tex., to Patoka, Ill.
In addition, a 50/50 joint venture of ARCO and Phillips Petroleum Co. expanded a pipeline system to transport crude from Gulf Coast ports to the Midcontinent region.
ARCO contributed its 20-in., 550-mile pipeline system from Texas City, Tex., to Cushing, Okla. This system has the capacity to move 160,000 b/cd.
Phillips contributed a 30-in., 507-mile converted natural gas pipeline that runs from Cushing to Freeport, Tex. This line can carry 270,000 b/cd of crude oil.
For PADD 2 refineries in 1995:
PADD 3
The crude slate of PADD 3 refineries during 1995 included more than 64% foreign crudes, an increase from the upper 20% range run in the mid-1980s.
Major sources of crude were: Saudi Arabia (947,000 b/cd); Mexico (868,000 b/cd); Venezuela (814,000 b/cd); Nigeria (267,000 b/cd); U.K. (229,000 b/cd); and Angola (153,000 b/cd).
The API gravity of the crude used in PADD 3 has been decreasing rather rapidly during the past 10 years, at about 0.21°/year. Sulfur content has increased moderately, at 0.028 wt %/year.
Over the most recent 5-year period, API gravity decreased 0.26°/year and sulfur content decreased 0.013 wt %/year.
Because crude oil production in PADD 3 states is decreasing by about 17,000 b/cd per year, refiners in the region need to import more foreign crudes to meet the demand of increased crude runs.
There are three U.S./foreign joint ventures in PADD 3:
As a result of these joint ventures, Saudi Arabia, Mexico, and Venezuela are the top three foreign contributors of crudes to PADD 3 refineries. These crudes are medium to heavy, and have moderate sulfur contents.
These joint ventures are expected to have the effect of continuing to reduce the gravity and increase the sulfur content of the PADD 3 crude slate.
For PADD 3 refineries in 1995:
PADD 4
The refineries in PADD 4 are isolated, and so Canada is the only source of foreign crude used by district refineries. Canadian crudes account for 27% of runs in the region, compared to 10% in the mid-1980s.
PADD 4 refiners mostly process local crudes from Colorado, Montana, Utah, and Wyoming. Average crude quality has declined rapidly over the 10-year period. API gravity has fallen 0.21°/year, and sulfur content has increased 0.065 wt %/year.
Over the most recent 5-year period, API gravity decreased 0.23°/year and sulfur content increased 0.082 wt %/year.
The more rapid decline for the 5-year period is the result of decreased production of high-gravity, low-sulfur crudes from PADD 4 states. As this trend is expected to continue, the quality of crude runs to PADD 4 refineries will likely decline further as high-quality domestic crude production is further replaced by Canadian production.
Use of Canadian crudes should increase when a new 784-mile pipeline from Hardisty, Alta., to Casper, Wyo., is commissioned. The 170,000 b/cd pipeline is owned by Trans Canada Pipelines Ltd. and Alberta Energy Co. Ltd.
For PADD 4 refineries in 1995:
PADD 5
During 1995, the crude slate of PADD 5 refineries consisted of 12.4% foreign crudes, a decrease from about 14% in 1980. Major sources of crude were: Canada (84,000 b/cd); Indonesia (62,000 b/cd); Kuwait (28,000 b/cd); Ecuador (26,000 b/cd); and China (24,000 b/cd).
The gravity of the crude oil processed by PADD 5 refineries has averaged 25.32° over the past 10 years. The 10-year trend shows an increase of only 0.02°/year, although the values have varied from 24.88 in 1986 to 25.85 in 1989.
The sulfur content has increased 0.014 wt %/year over the 10-year period-a moderate increase.
Over the most recent 5-year period, API gravity increased 0.10°/year and sulfur content increased only 0.005 wt %/year.
Although crude production in PADD 5 is declining by 56,000 b/cd per year, there is limited need to import more foreign crudes to meet refinery runs. The decline is a result of reduced production from Alaska, and states outside PADD 5 are "importing" less Alaska North Slope (ANS) crude as a result of the production decline.
Two refineries in Hawaii process crude oils from the Pacific Rim and Middle East regions, plus some ANS. The refineries in the Pacific Northwest process ANS and Canadian crudes.
California refiners process mostly Californian crudes and ANS. Californian crudes are of rather poor quality (25-26° API and 1.05-1.10 wt % sulfur).
For PADD 5 refineries in 1995:
Total U.S.
The 10-year U.S. regression trend reveals a moderate decline in the gravity of crudes processed by U.S. refiners-0.12°/year. Sulfur content has increased 0.021 wt %/year, also a moderate change.
Figs. 2 [23057 bytes] and 3 [19289 bytes] plot the 10-year trends in, respectively, API gravity and sulfur content of crude runs have declined relative to earlier periods.
Imports have increased markedly during the 5-year period. In 1991, crude imports totaled 5.782 million b/cd, compared to 1995 imports of 7.230 million b/cd. As U.S. production continues to fall, this trend will continue.
It is expected that the pattern of crude imports will remain steady in the near term. But in the next 5-10 years the gravity of the crudes imported may decrease.
Reasons for this declining quality include: an increase in global crude demand, price spreads between heavy and light grades, political climates in producing countries, and decreasing production of light, sweet crudes.
Major sources of imports to U.S. refineries in 1995 were: Saudi Arabia (1.26 million b/cd); Venezuela (1.151 million b/cd); Canada (1.04 million b/cd); Mexico (1.027 million b/cd); Nigeria (621,000 b/cd); and Angola (360,000 b/cd). A 5-year history of crude imports from these countries is shown in Table 2 [10003 bytes].
These six countries supplied 75.5% of the crudes imported to U.S. refineries during 1995. The remaining 24.5% of imports were supplied by 28 countries.
Colombia may become a leading source of crude to U.S. refineries in the last half of the decade. Historically, Colombian crudes have been imported mostly by refineries in PADD 3, but some of the new production from the Cusiana and Cupiagua fields is being shipped to PADDs 1 and 2 (OGJ, Nov. 20, 1995, p. 27).
Cusiana is similar to West Texas Intermediate and Bonny Light, in that it has low levels of sulfur, nitrogen, metals, and acidity (OGJ, Dec. 11, 1995, p. 71).
As big a program as the Cusiana project is, it is not without potential roadblocks. Rebel forces routinely sabotage oil facilities in the Colombian hinterland where Cusiana and Cupiagua are located.
Imports
Between 1991 and 1995, the heavy-to-light ratio of crudes imported into the U.S. has leveled off at about 1:1.40. Fig. 4 [22939 bytes] shows imports divided into two gravity classifications: 30.0° API and 30° API.
Table 3 [8348 bytes] lists total annual crude imports for 1986 through 1995, and the quantities of heavy and light crudes that make up the total. Table 4 [39713 bytes] breaks down the gravity categories further into 5° divisions.
Because it appears that imports may become heavier, refiners in PADDs 2, 3, and 4 have been performing major upgrades to modify their heavy-ends processing schemes to accept these heavier crudes.
The DOE also tracks the landing costs of imported crudes. Landing costs, grouped by API subgroup, are shown in Table 5 [40021 bytes].
To determine fluctuations in price spreads, the author performed some calculations using the landing costs of the 30.1-35.0° API subgroup as the base price. This subgroup was chosen because the average gravity of crude runs to U.S. refineries was 31.30° during 1995.
To determine the price differentials between the light API subgroups and the base group, the base price was subtracted from the average landing cost for that subgroup. Fig. 5 [21895 bytes] shows the differentials for light crudes.
The differentials indicate that there was hardly any premium for crudes in the 40.1-45.0° subgroup over crudes in the 35.1-40.0° subgroup between 1986 and 1990. The differentials for the two groups cycled around, respectively, $1.00/bbl and $1.36/bbl. The premium spread was therefore only about $0.36/bbl.
For light crudes, the deltas improved somewhat during the 1991-1995 period. The lightest group was at an average premium of $1.74/bbl compared to the base group, and the second lightest group was at a premium of about $1.50/bbl. The differential between these two light groups, however, declined to only $0.24/bbl.
To calculate the price differentials for the two heavier classifications, the average price for a subgroup was subtracted from the base price. Fig. 6 [22671 bytes] shows a plot of these differentials between 1986 and 1995.
Price deltas were at a maximum in 1991. Between 1986 and 1990, the differentials for the 25.1-30.0° and the 20.1-25.0° subgroups cycled around, respectively, $0.39/bbl and $2.34/bbl.
The premium spread between these two groups was $1.95/bbl and was the result of a collapse of the differentials between the base and 25.1-30.0° groups during 1986-1990. In fact, the deltas were $-0.41/bbl in 1990, probably as a result of developments in the Middle East.
The deltas for the two heavier groups improved in the 1991-1995 period. They have cycled around $0.80/bbl and $3.25/bbl.
The changes in these differentials will be interesting to watch in the coming years, especially given the recent joint ventures which tie foreign crude supply to U.S. refining capacity.
The Author
Edward J. Swain is an independent consultant in Houston. He is retired from Bechtel Corp., where he was a process planning engineer. Before joining Bechtel, he worked for UOP and Velsicol Chemical Corp. He has a BS in chemical engineering and an MS in business and engineering administration, both from the Illinois Institute of Technology, Chicago.
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