Relief and Flare Systems - PF-44

May 23, 2014
This is an intensive 5-day course providing a comprehensive overview of relief and flare systems for oil and gas processing facilities. The course begins with the need for pressure control/overpressure protection, continues with the key engineering and design aspects including Code considerations, and concludes with selecting and defining the components of a relief and flare system. The material of the course is applicable to onshore field production facilities, pipelines, gas plants, terminals, and offshore production facilities.

Engineers & senior operating personnel responsible for designing, operating and maintaining relief and flare systems in oil and gas facilities.

You will Learn:

  • Purposes of relief and flare systems and their importance in safe operations
  • Causes of overpressure and the ways to control/mitigate
  • Defining the relief cases considering operations, upset/abnormal conditions and emergency situations (such as fire)
  • Commonly used pressure relieving devices and how to select and size these devices
  • Determining set/relieving pressures to meet operational, safety and Code requirements
  • Operational considerations of maintenance, testing, certification, and disposal of fluids
  • Designing and operating relief and flare header systems considering fluid characteristics, service conditions, volumes, gas dispersion and radiation
  • Defining requirements, selecting and sizing the components of a relief/flare system such as knockout drums, flare stack and tips, pilot and ignition systems

Course Content:

  • Purposes and overview of typical relief and flare systems and key components
  • Safety implications and the causes of overpressure
  • Codes and standards as well as good practices typical in oil and gas facilities
  • Overpressure protection philosophy including source isolation and relief
  • Determination of relief requirements and defining set point pressures
  • Types and applications of common relief devices
  • Blow-down/depressurizing - purpose & design/operational considerations
  • Design and specification considerations for relief valves and header systems including fluid characteristics, services conditions, material selection, and header sizing.
  • Environmental considerations including flare versus vent decisions, emissions, noise and radiation levels.
  • Radiation calculations and the impact of flare tip design
  • Selection and sizing of key components such as knockout and seal drums, vent/flare stack, vent/flare tips, and flare ignition systems
  • Defining need and quantity of purge gas
  • Use of environmental friendly strategies such as flare gas recovery, smokeless flaring, and purge gas conservation.
  • Operational and troubleshooting tips