Maintenance & Reliability Blog

Measuring "Mean Time Between Failure"

Most companies do not measure Mean Time Between Failure (MTBF). Yet, it is one of the first and most basic measurements you can use to measure reliability. MTBF is the average time an asset will function before it fails. Once MTBF becomes of no use then the next metric to use is the “% of Assets with No Identifiable Defects”.

Do you use MTBF as a metric and if so why? If not, why not? Can you really capture the data to ensure this metric is accurate?

Labels: Maintenance , Reliability Metric , MTBF , KPI

posted by: rsmith@gpallied.com

090819 :Measuring "Mean Time Between Failure"

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7 Comments:

Frank said...
I encourage the use of MTBF and does prove useful. Periodically the question of what constitutes a failure comes up; genuine machine trips, 'knock on' trips caused by upsets in other parts of the process, etc Interested if others have similar experience.

Tue Sep 01, 05:56:02 AM CDT

Steve Turner said...
Hi Ricky,
MTBF is a good metric for sure. in a gas plant I worked at we raised the interval between shut down from about 30 days to 130. That certainly got some applause. Problem was that when we restarted MTBF became hours... but that gave the crew something to work on.
I guess machines dont like to stop. Certainly measuring the MTBF gave a good excuse to have a 100 day celebration.
More people should measure this in the oil and gas industry. They should also measure MTBF of redundant systems. What are your thoughts on that?
Regards
Steve Turner

Tue Sep 01, 07:46:28 PM CDT

margot.siek said...
Yes, MTBF is a great metric.

Wed Sep 09, 01:54:33 PM CDT

anupam said...
I used MTBF and Bath tub curve to keep a track on the life of the gears in my university days in a project named " Performance Monitoring of Gears" and i got a nearly fine bath tub curve......Even my this project was judged as the best project in a competition

Tue Sep 29, 06:40:02 AM CDT

Ricky Smith CMRP said...
Sounds like everyone agrees. However does everyone agree we need to use MTBF at the function level. Let's say we have a partial functional failure, ex: the conveyor is operating at 80% of capacity. Do we count it as a failure?

Thu Oct 01, 11:10:48 AM CDT

Ricky Smith CMRP said...
I believe in MTBF and if anyone needs a MTBF Users Guide I developed send me an email at rsmith@gpallied.com and I will send you a copy.

Sun Oct 25, 05:16:35 AM CDT

Ricky Smith CMRP said...
I believe in MTBF and if anyone needs a MTBF Users Guide I developed send me an email at rsmith@gpallied.com and I will send you a copy.

Sun Oct 25, 05:16:36 AM CDT

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Ricky Smith CMRP
by Ricky Smith CMRP

Ricky has over 30 years in maintenance management, maintenance engineer, maintenance training specialist, maintenance consultant and is a well known published author to include his latest book “Rules of Thumb for Maintenance and Reliability Engineers”.

Ricky Smith is Chairman of the Oil, Gas, and Petrochemical SIG for the Society of Maintenance and Reliability Professionals, is the Reliability Engineering Discipline Manager for PetroSkills.

Ricky has worked as a professional maintenance employee for Exxon, Alumax (this plant was rated the best in the world for over 18 years), Kendall Company, and Hercules Chemical providing the foundation for his reliability and maintenance experience.

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