Microhole R&D

Nov. 28, 2005
Microhole technology involves adapting conventional coiled tubing to ultrasmall-diameter boreholes, in the range of 3-4-in. diameter and smaller than a commercially defined “slimhole.”

Microhole technology involves adapting conventional coiled tubing to ultrasmall-diameter boreholes, in the range of 3-4-in. diameter and smaller than a commercially defined “slimhole.”

Los Alamos National Laboratory (LANL) conducted a feasibility study that examined the possibilities of microhole development in terms of existing and needed technologies.

Microhole I

NETL’s Strategic Center for Natural Gas and Oil has awarded development funding for systems to operate in 312-in. boreholes to 5,000 ft in two rounds. Six companies received $3.74 million in funding in the first solicitation round, announced in 2004 (www.pttc.org/alerts/NETL04.pdf):

  • Baker Hughes Oilfield Operations Inc. (for 238-in. geosteering and LWD system).
  • Bandera Petroleum Exploration LLC (for a zero-discharge mud system for microhole coiled-tubing drilling).
  • Gas Production Specialties (for a through-tubing electrical submersible micropump).
  • Schlumberger IPC (for a built-for-purpose microhole coiled-tubing rig).
  • Stolar Research Corp. (for a radar navigation and radio data transmission for microhole coiled-tubing bottomhole assemblies).
  • Western Well Tool Inc. (for a microhole horizontal-drilling tractor).

Microhole II

In January 2005, NETL awarded $7.7 million in research funding to another 10 companies in the second solicitation (OGJ, Feb. 21, 2005, p. 49):

  • Geoprober Drilling Inc. (for drilling three wells with a composite coiled-tubing drilling system).
  • Gas Technology Institute (for field testing the MOXIE microhole coiled-tubing rig, developed by Dallas-based Coiled Tubing Solutions).
  • Confluent Filtration Systems LLC (to develop a self-expanding tubular technology-CFEX).
  • Tempress Technologies (to develop a high-pressure waterjet drilling tool).
  • CTES LP (to improve performance and reliability of microhole bottomhole assemblies by introducing vibration).
  • Technology International Inc. (to develop and test a downhole drive and coiled-tubing drillbit for 312-in. holes-Turbodrill).
  • Ultima Labs Inc. (to combine existing MWD and LWD systems into an inexpensive microhole system and deliver two prototypes).
  • Baker Hughes (to develop a wireless steerable drilling system for coiled-tubing).
  • Gas Technology Institute (to develop a counter-rotating motor drilling system for coiled tubing).
  • Confluent Filtration Systems (to develop and deploy self-expanding, high-flow downhole sand screens).